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Specifications

iForm The innovative Flat Wall Block

Description:
Universal-no top or bottom; no left or right corners. IForms are constructed with two opposing panels of expanded polystyrene (EPS), held together with polypropylene ties. The flat configuration of the concrete within the forms provides walls that are straight, true, square and plumb. The ties are positioned every 6 inches, and serve as furring strips, top to bottom, recessed below the surface of the EPS. The ties allow for rebar to be snapped in place in five different locations within the wall, two deep and with a loose fit that eliminates rebar strain.

iForm
iForm

Application:
iForm is designed for use both above and below grade. The majority of all construction today is to the eaves in multi-story use, both commercial and residential.

iForm specifications:
Height-16"; Weight-5 lbs.

Straight Form:
Length = 48"
Width
= (4"Nominal Core) for the 9"
= (6" Nominal Core) for the 11"
= (8" Nominal Core) for the 13"
Surface Area = 5.33 Sq. Ft.

90º Corner: Length
= 25" for the 9" form
= 27" for the 11" form
= 29" for the 13" form
Return
= 13" for the 9" form
= 15" for the11" form
= 17" for the13" form
Surface Area
= 4.22 Sq.Ft for the 9" form
= 4.67 Sq. Ft. for the11" form
= 5.11 Sq. Ft. for the 13" form

45° Corner (9", 11" & 13" forms):
Outside Length - 22" x 10"

Concrete Volume
1 yd fills 15.1 - 9" straights
1 yd fills 25.0 - 90° corners
1 yd fills 25.5 - 45° corners
1 yd. fills 10.0 - 11" straights
1 yd fills 15.7 - 90° corners
1 yd fills 16.5 - 45° corners
1 yd. fills 7.5 - 13" straights
1 yd fills 11.0 - 90° corners
1 yd fills 12.2 - 45° corners

Energy Efficiency:
R-value
• Actual r-value of concrete & iForm: 24
• Effective r-value of concrete, iForm, air infiltration, and thermal mass: 32+
• Air changes per hour -- .04 - .09
• Saves 50-80% on utility bills.

Evaluations & Associations
NES. . . . . . . . . . . . . . . . . . . . NER-604
• Note: The NES Report documents compliance to the UBC, SBC, NBC, IBC, IRC and the International One & Two Family Dwelling Code
ICBO. . . . . . . . . . . . . . . . . . . . ER5373
State of NY . . . . . . . . . . . . . . No. 0099
City of L.A. . . . . . . . . . . . . . . .RR25418
ASTM. . . . . . . . . . . . . . . . .E119 & E84
AIA/CES. . Registered Provider #J143

Fire Safety • Omega Point Laboratory Tests
(ASTM E84/ASTM E119) • Toxicity = 24
• Fire rating
(9") - TBD
(11") - 3 hrs.
(13") - 4 hrs.
• Flame Spread - Less than 25
• Smoke Development - Less than 450
• When burning, less than half the toxins of burning wood (pine)
• Self extinguishing

Storm Safety
• Withstands winds up to 200 mph
• Preferred product for safe rooms, basements and storm shelters
• Also performs well in seismic zones

Environmental Safety
• No HCFC's or CFC's emitted during manufacturing process
• Forms are recyclable
• No off-gassing, fumes, odors or toxins
• Sound Transmission Class of 57+ reduces loud outside noise to the level of a whisper inside
• Official Ally to EPA's Energy Star® Homes Program

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eForm The Efficient Waffle-Grid Block

Description:
eForms are constructed with two opposing panels of expanded polystyrene (EPS), held together with polypropylene ties. The configuration of the concrete within the forms provides superior strength while utilizing 30% less concrete than conventional poured walls. The ties are positioned every 12 inches, which serve as furring strips, top to bottom, recessed below the surface of the polystyrene. The ties also provide a "chair" for use in positioning horizontal steel reinforcing rods at the base of each beam.

eForm
eForm

Application:
eForm is designed for use both below and above grade. The majority of all construction today is to the eaves in multi-story use, both commercial and residential.

eForm Specifications:

Straight Form:
Length = 48"
Height = 16"
Width =
(6" nominal Core) for the 9"
(8" nominal Core) for the 11"
Surface Area = 5.33 Sq. Ft.
Weight - 5 lbs.

Concrete Volume:
1 yd. fills 13.0 - 9 _" forms
1 yd. fills 9.5+ - 11" forms

90° Form:
Length = 36"
Return = 12"

45° Form (6" Core Only):
Outside Length - 6"

Energy Efficiency:
R-value • Actual r-value of concrete & eForm: 22
• Effective r-value of concrete, eForm, air infiltration, and thermal mass: 32+
• Air changes per hour -- .04 - .09 (vs. .35 in typical new wood frame construction)
• Saves 50-80% on utility bills.

Evaluations & Associations:
NES. . . . . . . . . . . . . . . . . . . . NER-604
Note: The NES Report documents compliance to the UBC, SBC, NBC, IBC, IRC and the International One & Two Family Dwelling Code
ICBO. . . . . . . . . . . . . . . . . . . . ER5373
State of NY . . . . . . . . . . . . . . No. 0099
City of L.A. . . . . . . . . . . . . . . .RR25418
Dade County. . . . . . . … . . . 00-0224.01
Wisconsin. . . . . . . . . . . . . . . . 980093-I
ASTM. . . . . . . . . . . . . . . . .E119 & E84
AIA/CES. . Registered Provider #J143

Fire Safety
• Omega Point Laboratory Tests (ASTM E84/ASTM E119)
• Toxicity - 24
• Fire rating
(9 _") - 3 hrs.
(11") - 4 hrs.
• Flame Spread - Less than 25
• Smoke Development - Less than 450
• When burning, less than half the toxins of burning wood (pine)
• Self extinguishing

Storm Safety
• Withstands winds up to 200 mph
• Preferred product for safe rooms, basements and storm shelters
• Also performs well in seismic zones

Environmental Safety
• No HCFC's or CFC's emitted during manufacturing process
• Forms are recyclable
• No off-gassing, fumes, odors or toxins
• Sound Transmission Class of 49 reduces loud outside noise to the level of a whisper inside
• Official Ally to EPA's Energy Star®
• Homes Program

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cDeck The Advanced Flooring System

Description:
cDeck consists of expanded polystyrene (EPS) forms connected with tongue and groove joints. Each form contains an embedded steel "joist" every foot on center. The installer adds temporary bracing below, every 6', installs rebar and places concrete on top to form the structural floor or roof. Continuous cavities in the foam can be used for ventilation or running utility lines. Wallboard and other finishes can be attached to cDeck with screws to the steel joists.


cDeck

Application:
cDeck is used for the floors and roofs of commercial and residential projects and is especially convenient for built-in radiant heating systems. cDeck also is used extensively for the ceilings of built-in safe rooms.

Specifications:
Spans: Approximately 30'
Length - Available in any length
Depths - 7", 8", 9", 10", 11", 12" & 12_"
Width: 2'-0"
Weight: 1.3 lbs. PSF
Concrete top layer: 1_" to 4"
Concrete beam depth: 5" to 10_"
Insulation depth: 2" to 12_"
Metal furring strips: 12" o.c.
Furring strip thickness: 1/32"
Temporary shoring: Every 6'
Density: 1.25 PCF
R-value: 10 to 25
Installation speed: 2 minutes PSF

Features:
• Built-in ventilation ducts
• Built-in utility passages
• Tongue and groove connection
• Self-supporting with proper shoring
• Drywall attached with normal drywall screws
• Finished floor is less than half the weight of other types of concrete floors

Safety:
When used with masonry and concrete walls, provides an integrated, complete protection against fire, catastrophic winds, tornadoes and earthquakes.

Fire Safety:
Expanded Polystyrene forms:
• Fire retardant
• Self extinguishing
• When EPS burns, gives off less than half the toxins of burning wood (pine)

Storm Safety:
• Provides stability during high wind storms
• Preferred product for safe rooms, basements and storm shelters
• Also performs well in seismic zones

Environmental Safety
• No HCFC's or CFC's emitted during manufacturing process
• Forms are recyclable
• No off-gassing, fumes, odors or toxins
• Enhanced sound abatement

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Applications:

iForm The innovative Flat Wall Block:

iForm is designed for use both above and below grade. The majority of all construction today is to the eaves in multi-story use, both commercial and residential.

iForm
 

eForm The Efficient Waffle-Grid Block:

eForm is designed for use both below and above grade. The majority of all construction today is to the eaves in multi-story use, both commercial and residential.

eForm
 

cDeck The Advanced Flooring System:

cDeck is used for the floors and roofs of commercial and residential projects and is especially convenient for built-in radiant heating systems. cDeck also is used extensively for the ceilings of built-in safe rooms.

cDeck

   Serving Massachusetts, Connecticut and Vermont